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The advantages of wire winding machine processing for brushless motors

The application of brushless motor winding machine on the production line effectively solves the problems of low efficiency and high labor intensity in traditional manual winding methods, and can achieve batch processing and production of coils. What are its processing advantages? This issue is worth exploring.

  brushless motor


1. Proactive wiring, accurate positioning, strong process controllability
The manual winding method requires winding workers to participate in the entire winding process. The brushless motor winding machine can achieve active winding, and the equipment is equipped with a stepper motor and bar winding, which has much higher accuracy than manual winding.
2. More stable layout and denser coils
The winding machine of the brushless motor adopts a special tension control mechanism, which is very stable during the winding process and will not damage the enameled wire. In addition, the tension can be adjusted to an appropriate tension range. The weight and quality of the produced coils are consistent, resulting in a more aesthetically pleasing appearance and higher overall compactness.
3. Improve work efficiency and reduce the workload of operators
The winding machine for brushless motors requires manual operation for the installation of the skeleton and the binding of the wires, while all other steps are automatically completed by the winding machine equipment. During this period, the brushless motor winding machine can work continuously with stable speed.
This is the advantage of wire winding machine processing for brushless motors. Due to the development of processing technology, the production cost of brushless motors has decreased significantly. At present, it is entering various levels of the modeling field and can be seen everywhere.
ZG.2022.8.25


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